Oct 18, 2021 Leave a message

Barcode readers

Barcode readers

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GTIN barcodes on Coca-Cola bottles. The images at right show how the laser of barcode readers "see" the images behind a red filter.

The earliest, and still the cheapest, barcode scanners are built from a fixed light and a single photosensor that is manually moved across the barcode. Barcode scanners can be classified into three categories based on their connection to the computer. The older type is the RS-232 barcode scanner. This type requires special programming for transferring the input data to the application program. Keyboard interface scanners connect to a computer using a PS/2 or AT keyboard–compatible adaptor cable (a "keyboard wedge"). The barcode's data is sent to the computer as if it had been typed on the keyboard.

Like the keyboard interface scanner, USB scanners do not need custom code for transferring input data to the application program. On PCs running Windows the human interface device emulates the data merging action of a hardware "keyboard wedge", and the scanner automatically behaves like an additional keyboard.

Most modern smartphones are able to decode barcode using their built-in camera. Google's mobile Android operating system can use their own Google Lens application to scan QR codes, or third-party apps like Barcode Scanner to read both one-dimensional barcodes and QR codes. Nokia's Symbian operating system featured a barcode scanner, while mbarcode is a QR code reader for the Maemo operating system. In Apple iOS 11, the native camera app can decode QR codes and can link to URLs, join wireless networks, or perform other operations depending on the QR Code contents. Other paid and free apps are available with scanning capabilities for other symbologies or for earlier iOS versions. With BlackBerry devices, the App World application can natively scan barcodes and load any recognized Web URLs on the device's Web browser. Windows Phone 7.5 is able to scan barcodes through the Bing search app. However, these devices are not designed specifically for the capturing of barcodes. As a result, they do not decode nearly as quickly or accurately as a dedicated barcode scanner or portable data terminal.

Quality control and verification

It is common for producers and users of bar codes to have a quality management system which includes verification and validation of bar codes. Barcode verification examines scanability and the quality of the barcode in comparison to industry standards and specifications. Barcode verifiers are primarily used by businesses that print and use barcodes. Any trading partner in the supply chain can test barcode quality. It is important to verify a barcode to ensure that any reader in the supply chain can successfully interpret a barcode with a low error rate. Retailers levy large penalties for non-compliant barcodes. These chargebacks can reduce a manufacturer's revenue by 2% to 10%.

A barcode verifier works the way a reader does, but instead of simply decoding a barcode, a verifier performs a series of tests. For linear barcodes these tests are:

  • Edge contrast (EC)

    • The difference between the space reflectance (Rs) and adjoining bar reflectance (Rb). EC=Rs-Rb

  • Minimum bar reflectance (Rb)

    • The smallest reflectance value in a bar.

  • Minimum space reflectance (Rs)

    • The smallest reflectance value in a space.

  • Symbol contrast (SC)

    • Symbol Contrast is the difference in reflectance values of the lightest space (including the quiet zone) and the darkest bar of the symbol. The greater the difference, the higher the grade. The parameter is graded as either A, B, C, D, or F. SC=Rmax-Rmin

  • Minimum edge contrast (ECmin)

    • The difference between the space reflectance (Rs) and adjoining bar reflectance (Rb). EC=Rs-Rb

  • Modulation (MOD)

    • The parameter is graded either A, B, C, D, or F. This grade is based on the relationship between minimum edge contrast (ECmin) and symbol contrast (SC). MOD=ECmin/SC The greater the difference between minimum edge contrast and symbol contrast, the lower the grade. Scanners and verifiers perceive the narrower bars and spaces to have less intensity than wider bars and spaces; the comparison of the lesser intensity of narrow elements to the wide elements is called modulation. This condition is affected by aperture size.

  • Inter-character gap

    • In discrete barcodes, the space that disconnects the two contiguous characters. When present, inter-character gaps are considered spaces (elements) for purposes of edge determination and reflectance parameter grades.

  • Defects

  • Decode

    • Extracting the information which has been encoded in a bar code symbol.

  • Decodability

    • Can be graded as A, B, C, D, or F. The Decodability grade indicates the amount of error in the width of the most deviant element in the symbol. The less deviation in the symbology, the higher the grade. Decodability is a measure of print accuracy using the symbology reference decode algorithm.

2D matrix symbols look at the parameters:

  • Symbol contrast

  • Modulation

  • Decode

  • Unused error correction

  • Fixed (finder) pattern damage

  • Grid non-uniformity

  • Axial non-uniformity

Depending on the parameter, each ANSI test is graded from 0.0 to 4.0 (F to A), or given a pass or fail mark. Each grade is determined by analyzing the scan reflectance profile (SRP), an analog graph of a single scan line across the entire symbol. The lowest of the 8 grades is the scan grade, and the overall ISO symbol grade is the average of the individual scan grades. For most applications a 2.5 (C) is the minimal acceptable symbol grade.

Compared with a reader, a verifier measures a barcode's optical characteristics to international and industry standards. The measurement must be repeatable and consistent. Doing so requires constant conditions such as distance, illumination angle, sensor angle and verifier aperture. Based on the verification results, the production process can be adjusted to print higher quality barcodes that will scan down the supply chain.

Bar code validation may include evaluations after use (and abuse) testing such as sunlight, abrasion, impact, moisture, etc.

Barcode verifier standards

Barcode verifier standards are defined by the International Organization for Standardization (ISO), in ISO/IEC 15426-1 (linear) or ISO/IEC 15426-2 (2D). The current international barcode quality specification is ISO/IEC 15416 (linear) and ISO/IEC 15415 (2D). The European Standard EN 1635 has been withdrawn and replaced by ISO/IEC 15416. The original U.S. barcode quality specification was ANSI X3.182. (UPCs used in the US – ANSI/UCC5). As of 2011 the ISO workgroup JTC1 SC31 was developing a Direct Part Marking (DPM) quality standard: ISO/IEC TR 29158.


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